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Table 2. Strains and stresses

Computation results

Welded diaphragmas Unwelded

4 supports

2.389

2.42

Deformation

[

mm

]

3 supports

2.46

2.49

4 supports

5.73

5.76

Stress

[

kN/cm

2

]

3 supports

6.27

7.43

Table 3. Reduced model

3 DOF

6 DOF

membrane

Deformation

[

mm

]

2.389

2.501

2.696

Stress

[

kN/cm

2

]

5.73

6.74

6.25

3.4. Failure analysis and reconstruction of the excavator platform ARS Kopel

During service of slewing spreader platform ARS 1400/22+60+21 O&K, warping of

some plates of the rotary platform (Fig. 8) occurred, requiring platform reconstruction.

Figure 8. The half–model of the platform and deformation field

The largest stress value (Table 4 and Fig. 9), the largest deformation energy, and stress

concentration were situated in the vertical plates. This was also experienced in service.

Increase of vertical plate thickness eliminated stress concentration and decreased the

stress. Static behaviour was confirmed by computation of free oscillations (Fig. 10).

Table 4. Percentual portions of stresses and deformation energy

Element

Load Membrane/Bend Deformation energy

1

18.8/5.8

15.2

Upper plate

2

16.2/6.6

11.7

1

15.8/4.3

15.0

Lower plate

2

15.0/4.9

12.5

1

45.0/5.4

69.2 (39.7)

Vertical plates

2

46.6/5.3

75.1 (41.8)

1

3.1/0.6

0.5

Ribs of the upper plate

2

3.6/0.7

0.6

1

0.7/0.6

0.1

Ribs of the lower plate

2

0.6/0.6

0.1

1

83.6/16.7

100

Sum

2

82.0/18.0

100

283